Pharmaceutical Manufacturing
System Components
Tristan
offers NDE systems based on both liquid helium (LTS)
(pdf) and liquid nitrogen (HTS)
(pdf) SQUIDs. The more sensitive (<10 fT/Ö
Hz) LTS SQUID uses a discrete detection coil (Figs. 4a - e) that are
typically wound as a gradiometer to improve signal-to-noise. LTS coils
can be remote from the SQUID sensor and can operate in tesla applied
fields. HTS sensors have the advantage of operating in liquid nitrogen,
but suffer from reduced sensitivity (<100 fT/Ö
Hz) and the inability to operate in tesla fields. HTS sensors are
available as pure magnetometers (Fig. 4a) or as a planar gradiometer
(Fig 4e).
Basic systems include
the probe and dewar assembly as well as SQUID electronics. Options include
additional SQUID Channels, dc bias magnet, ac bias magnet, a computer
control system and an X-Y positioning table.
dc fields up to 1000 gauss and ac fields up to 2 gauss are available
with different magnet options. Basic systems can also be configured
with a number of different detection coil designs. Sensitivities range
from a few fT/Ö Hz (LTS) to <100 fT/Ö
Hz (HTS). The computer control options include a Windows-based
control system for data acquisition and control of all system parameters.
Electronics
Tristans
iMAG®
series of SQUID components features microprocessor-based multichannel
control electronics and advanced fiber-optic-linked flux-locked loop
circuits. They offer the performance advantages of dc SQUIDs accessed
from the front panel of Tristans user-friendly iMAG® controller.
All functions of the SQUID system can also be controlled via the IEEE-488
bus.
Cryogenic Dewars
Both liquid helium
and liquid nitrogen dewars are constructed of specially designed and
selected materials to minimize their magnetic interactions with the
SQUID sensors and detection coils. Dewars capable of 90° and even 180°
operation are available They require no routine maintenance and require
refilling only once or twice a week. Long hold time dewars can be supplied
on special order. The standard dewar can be tipped up to 30° from vertical.
Normally, tailed
dewars can have the spacing between the outside surface of the tail
and the detection system (tail gap) as small as 10 mm for liquid helium
dewars and 6 mm for liquid nitrogen dewars. If closer spacing is necessary,
an adjustable tail mechanism is available as an option. This allows
the gap to be as small as 2 mm in some cases. Special mounting allows
appproaches to <100 micron.
Detection Coils
Tristan offers a
wide range of coil configurations. Coils a) - e) can be used with biasing
coils (magnets) for dc susceptibility, ac and pulse measurements.
Axial Gradiometer
Coils

a) Symmetric (First-order) Gradiometer -reasonable noise rejection and
sensitivity to nearby sources.
b) Second-order Gradiometer - better noise rejection but the sample
to be measured must be closer to achieve good sensitivity.
c) Asymmetric Gradiometer- Good sensitivity to local signals and reasonable
noise rejection.
Planar Gradiometer
Coils

d) Concentric Gradiometer - Good sensitivity to local signals and reasonable
noise
e) Planar Gradiometer - excellent spatial resolution. Combining two
sets of planar coils stacked with one rotated 90 degrees provides the
best capability to localize spatial features.
Electronic Gradiometers
f) Combining two HTS magnetometers and subtracting their outputs simulates
an axial gradiometer. This form of noise cancellation can be extended
to more sophisticated schemes for improvement in LTS and HTS systems.
Key to any measurement
is ensuring that the detection circuitry is optimized for the measurement
being performed. It is critical to determine the relative importance
of spatial resolution, sensitivity and noise rejection to determine
the optimum system. The design tradeoffs are summarized below:
If spatial resolution
is most important, the area of the SQUID loop can be optimized for
the spatial resolution desired. However, it is important to note that
there is no advantage to making a detector loop (SQUID diameter) significantly
smaller than the smallest possible spacing between the sample and detectors.
If sensitivity
is most important, then the detector size should be increased, which
usually results in a loss of spatial resolution. For small samples,
the larger coil may actually provide inferior signal-to-noise ratios
since it will not be as well coupled to the detector.
If rejection
of ambient noise and immunity to liftoff effects is most important,
then the pickup coils should usually be some form of higher order
gradiometer design. Special coils are available that are optimized for
specific purposes, such as rejecting ambient noise or providing immunity
to liftoff effects.
Options
You
may purchase a variety of options to enhance the performance of this
system, either now or in the future. These include:
Computer
Control - A state-of-the-art Windows-based control system
that allows control of all system parameters, data acquisition and analysis.
DC
Bias Field - Integrating a dc magnet with the detection coils allows
fields up to 1,000 gauss to be applied to the sample. With just the
dc bias field, magnetically weak samples can be studied. Coupling the
dc bias and ac excitation, many types of metallic samples can be studied
using eddy current mapping.
AC
Bias Field - This option allows you to apply ac fields up to 2 gauss
to your sample while collecting data. This option includes an ac magnet
power supply, waveform function generator and software additions to
allow automatic control of the ac magnet.
AC
Nulling Circuit - Special circuitry to generate in-phase and quadrature
feedback signals to null the ac signal from the biasing magnet at each
SQUID input. This circuitry is able to null ac signals of any amplitude
up to the full-scale output of the SQUID magnetometer and it provides
12 bits of attenuation. The quadrature null is generally used to null
the eddy current response when applying ac fields to conductors. Defects
in the test sample then show up as large changes in the ac output of
the system as a flaw is scanned under the magnetometer.
This
option includes all necessary modifications to the magnetometer probe
and SQUID electronics to allow injection of the ac null signal directly
into the input circuit and software to automatically optimize the feedback
signal. The ac bias field and the nulling circuit noise cancellation
are integrated to provide a seamless measurement in the presence of
external noise and ac excitation. Only Tristan offers the sensitivity
of dc SQUIDs coupled with ac excitation.
Automated Scanning Stage - The automated scanning stage allows
the researcher to scan samples over a preprogrammed set of X-Y coordinates.
Samples up to 50 kg in weight can be scanned over a 30 x 30 cm region.
Liftoff
Measurement - This option allows measurement of the spacing between
the magnetometer and the sample) with sub-micron precision.
Software
- Custom software can be supplied to control critical system components,
acquire data from the SQUID and analyze the data to determine magnetic
properties of the sample being tested. Four classes of automated data
acquisition procedures (Timed Mode, Remote Trigger, Auto-scan and High-Speed
Scan) are provided in addition to the Manual Trigger Mode.
Post
processing functions include Filter (low-pass, high-pass and band-pass),
Decimate, FFT, Average, Amplitude, Slope (Differential Magnetic Susceptibility),
Area (Magnetic Hysteresis), Phase-Sensitive Detection (in-phase and
quadrature signal components). A variety of data plotting functions
(Time, X-Y, Contour, 3-D Contour) are also provided.
Series 600 and 700 Systems
Tristan
offers two standard product linesthe series 600 LTS systems and
the series 700 HTS systems. The series 600 is designed for the researcher
who desires ultimate performance from a low to medium count SQUID magnetometer
or gradiometer. The series 600 offers the widest choice of detection
coil configurations. The series 700 HTS magnetometers offer researchers
interested in HTS (liquid nitrogen) SQUIDs a number of convenient platforms
to perform NDE measurements.
Model
601 Single Channel Gradiometer
It
includes of a Cryogenic Probe with liquid helium level sensor, a 1st
order axial (dBZ/dz) detection coil, iMAG® LTS SQUID and electronics
(1 channel) and a Model BMD-6 Liquid Helium Dewar. With a 1 cm detection
coil, sensitivities approaching 10 fT/Ö Hz are possible. The BMD-6 dewar
allows the detection coils to be placed within 10 mm of room temperature.
Model
603 Three Channel Gradiometer
The
603 is a three channel system with the detection coils oriented orthogonally.
To reduce external noise, the coils are configured as one axial and
two planar gradiometers (dBZ/dz, dBX/dz, dBY/dz). With 1 cm detection
coils, sensitivities of 10 fT/Ö Hz are possible. The 603 can also be
ordered with axial detection coils.
Model
606 Noise Cancellation Gradiometer
The
606 (Fig. 1) is an extension of the model 603 with the addition of three
channels (BX, BY, BZ) for electronic noise cancellation. System noise
is dependent on the electronic noise cancellation implementation, but
10 fT/Ö Hz is expected.
Options for the Series 600 LTS magnetometers include 2 mm detection
coils, 1st and 2nd order axial and planar detection coils, improved
uniform field noise rejection, an adjustable tail to permit 2 mm tail
gaps, scanning stages, liquid helium level monitors and a flexible transfer
tube.
Custom
LTS Systems - Tristan has built many custom NDE systems including
the worlds first scanning SQUID microscope with a resolving power
better than 1 µm.
Figure 5. Scan from a Tristan Scanning SQUID Microscope of data on a
computer hard drive. The scale is in µm.
Model
701 HTS Handheld Magnetometer
The
701 is a compact single channel magnetometer system. Its 3" diameter
liquid nitrogen dewar has a hold time greater than 16 hours. The NLD-310
dewar allows the detection coil to be within 5 mm of room temperature.
The 701 is also available with the 5" NLD-510 dewar for three day
hold times.
Model 703 Three
Channel HTS Magnetometer
The
703 is a small (5") three channel magnetometer system. The detection
coils can be configured axially, orthogonally (BX,
BY, BZ) or configured for
electronic noise cancellation.
Options for the Series 700 HTS magnetometers include tailed dewars,
modified inserts that allow ±90° dewar orientation, an adjustable tail
to permit <5 mm tail gaps, scanning stages, external magnets, additional
sensors to form electronic gradiometers and LN2 level readouts.
Figure 6. Model 703 with ac/dc bias coil and adjustable
tail.
Tristan NDE Systems
- If your needs are unique, contact us to discuss your particular requirements.
Tristans decades of experience working with research scientists,
and an ever-increasing quest for refinement of its product lines, ensures
that Tristan can manufacture the ideal NDE system to suit your needs.
Choose
from existing designs, modified versions of standard systems or fully
customized systems for your specific needs. Tristan will supply individual
components or complete systems. Basic systems can be upgraded over time
to become complete turnkey systems as your research needs expand. If
needed, Tristan can supply training on all aspects of NDE instrumentation.
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